The decision regarding the selection of the most suitable facility layout has
become one of the most important and challenging issues in today's highly competitive
business and manufacturing environment (Tompkins and White, 1984). The decision maker
has to consider the facility layout selection problems while expanding the
existing production capacity, setting of a new production line or setting up of a new plant.
The best layout is to be selected, keeping in mind various criteria/attributes
affecting the layout selection decision-making problem and also the requirements of
the organization. Hence, selecting the most appropriate facility layout design from a
finite set of possible alternatives for a given industrial application is really a difficult
task. Usually, the problem of layout selection aims at minimizing the total
transportation cost between different facilities so that the necessary materials and services can
move uninterrupted within the entire organization. It will be a major setback for
the organization, if the problems, such as backtracking, congestion, disturbed flow
pattern etc., start functioning within the organization due to poor and unplanned layout.
Thus, the facility layout selection decision becomes a strategic issue for an organization
and has significant impact on its overall effectiveness and performance.
There are
several quantitative and qualitative criteria, like material handling distance, adjacency
score, shape ratio, flexibility, accessibility, maintenance etc., which directly affect the
facility layout selection decision. Among these criteria, some are beneficial in nature
which are to be maximized, whereas, others are non-beneficial whose minimum values
are always preferable. Selection of the most suitable facility layout for a given
industrial application is considered as an example of Multi-Criteria Decision-Making
(MCDM) problem, requiring the fulfilment of all the conflicting criteria. Various MCDM
methods, like Simple Additive Weighting (SAW), Weighted Product Method (WPM),
Analytic Hierarchy Process (AHP), Technique for Order Preference by Similarity to Ideal
Solution (TOPSIS), Graph Theory and Matrix Approach (GTMA), Grey Relational
Analysis (GRA), Data Envelopment Analysis (DEA), Elimination and Et Choice
Translating Reality (ELECTRE) etc., are already available to give an effective framework
for evaluating the alternatives and selecting the best one. Other combinatorial
optimization techniques, such as Simulated Annealing (SA), Genetic Algorithm (GA), Ant
Colony Optimization (ACO), Tabu search etc., are also successfully used to solve the
layout selection problems. Suitable computer packages and expert systems are also
developed to solve the layout selection problems and graphically generate the best layout.
Although a good amount of research works has already been carried out over
the past years on facility layout evaluation and selection, there is still enough scope
to implement other simple and logical mathematical tools to solve such type of
complex decision-making problems involving multiple conflicting criteria and alternatives.
In this paper, an attempt is made to discover the applicability and potentiality of
such a highly potential MCDM method, i.e., Preference Ranking Organization
METHod for Enrichment Evaluation (PROMETHEE II) while selecting the best facility
layout for a given industrial application. Two real time facility layout selection problems
are cited and solved using the PROMETHEE II method. |