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The IUP Journal of Mechanical Engineering
Effect of Weld Pool Oscillation on Mechanical Properties of Carbon Steel Weldments
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The influence of oscillation on mechanical properties of carbon steel welds was studied. The workpieces were welded by clamping them on an oscillatory table, which was supported on two shafts mounted on bearings. The table was rigidly coupled with a vibration exciter. After machining, the workpieces were welded under stationary and oscillatory conditions by mounting two workpieces at a time on the oscillatory table under different frequencies (0-400 Hz) and amplitudes (0-40 µm) of oscillations. The oscillator/power amplifier was used to excite the electrodynamic vibration exciter at different frequencies and amplitudes of oscillation. The frequencies and amplitudes of oscillation were measured with the help of a vibration meter in conjunction with vibration pick-up. Test specimens for impact test, hardness test and microstructure examination were made from the welded workpieces under stationary and oscillatory conditions. The test specimens were tested for impact strength and hardness. Microstructure studies were carried out on test specimens prepared for microstructure examination. Significant improvement in impact strength and hardness of oscillatory-prepared welds was observed when compared with these properties of stationary-prepared welds. Microstructure studies revealed that the grain structure is fine for oscillatory-prepared weld when compared with stationary-prepared weld. Maximum improvement in mechanical properties is obtained at 400 Hz-5 µm oscillatory condition of welding.

 
 

Welding is one of the most important technological processes used extensively in many branches of engineering, such as industrial engineering, shipbuilding, pipeline fabrication, building bridges and others. The merits of such welded structures include a high joint efficiency, water and air tightness, and low fabrication cost. It is one of the most useful forces transmitting tool in engineering practice.

Kou and Le (1985) observed significantly improved weld structure and properties, reduced solidification cracking, refinement in subgrain structure, reduction in width of heat affected zone and improvement in strength and ductility due to low frequency arc oscillation of 2014 aluminium weld.

Yoneda et al. (1991) investigated the primary crystal morphology and the mechanical properties in hypoeutectic Al-Cu alloys (e.g., Al-6Cu, Al-11Cu, Al-15Cu) vibrated mechanically during primary solidification. They also considered the relationships between primary crystal morphology and the strength and concluded that due to vibration, primary Al morphology is refined and distributed uniformly and increasing frequency leads to increase in tensile strength of specimens.

Yamamoto et al. (1993) during their experimentation of vibrating molten puddle with low frequency (10-30 Hz) pulsed MIG welding found grain refinement of weld structure of commercially available Al-Mg alloy base metal (A5052) to wire. Due to grain refinement there was an improvement in solidification crack susceptibility of Al-Mg alloy weld metal.

 
 

Mechanical Engineering Journal, Weld Pool Oscillation, Carbon Steel Weldments, Microstructure Studies, Mechanical Properties, Industrial Engineering, Transverse Oscillations, Longitudinal Oscillations, Electrodynamic Vibrators, Power Amplifiers, Welded Specimens.