Feb'2023

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Among all machining processes in the industry, surface grinding is one of the most extensively used procedures for smooth finishing of the end products. The major operating input parameters that influence product's surface quality is the coolant concentration which controls the Metal Removal Rate (MRR), surface roughness, surface damage, tool wear, etc. Low alloy steel possesses properties such as precise chemical composition and exhibits better mechanical properties such as high yield strength, ability to withstand high temperatures and low ductility, etc. In the second paper, "Optimization of Grinding Environment for Surface Grinding of Low Alloy Steel Using Analytic Hierarchy Process and Artificial Neural Network", the authors, Pritam Chakraborty, Kingshuk Kundu and Sirsendu Mahata, have taken up the surface grinding of low alloy steel at different coolant concentrations, besides dry environment. The experimental results are optimized using Analytic Hierarchy Process (AHP), and later in Artificial Neural Network (ANN) environment to predict the optimum solution. The AHP results indicated 1:20 concentration to be the best grinding environment (experimental) among the four alternatives, whereas the ANN (MATLAB) output at 1:30 is the optimum coolant concentration among the 11 alternatives.

In air-conditioning, the bypass factor can be considered to represent the fraction of the total air which does not come into contact with coil surface. This is attributed to coil inefficiency and some amount of air just bypassing the coil without getting affected by it. The passage of air through the gaps comes in contact directly with the coil, and cooling or heating of the air takes place through direct heat transfer. A lower bypass factor indicates efficient cooling. There are different operating variables, including coil geometry, in order to design an efficient cooling system without compromising the energy losses. In the third paper, "Quantifying Bypass Factor Variability of a Cooling Coil in an Air-Conditioning System", the authors, Swastika Talukder, Spandan Samanta, Manaswita Karmakar, Priyanshu Roy and Sanchayan Mukherjee, have experimentally studied the variation of bypass factor corresponding to different inlet areas and weather conditions-by changing the airflow rate, cross-sectional area and the inlet temperature. They have noted that the bypass factor rises sharply as the inlet air velocity increases. The authors have further analyzed the ascending trend of bypass factor-with a gradual rise in the air temperature-at different inlet openings.

The use of traditional method of food drying, in broad sunlight and open air, i.e., sun drying, finds application all over the world, with the increasing need for food quantity all over world. However, due to the possibility of food contamination, the development of more sophisticated methods of solar drying-wherein indirect solar radiation is used to collect the solar energy by heating up the air volume in collectors and then transferring the hot air to an enclosure, where the products are laid out for drying-finds an important application. It is an established fact that pebbles-a low-cost material-possess superior thermophysical property than sand. Hence, in the fourth paper, "Design and Development of a Cost-Effective Mixed Mode Solar Crop Dryer with Black-Coated Pebbles", the authors, Prem Kumar S, Krishnappa G B and D Madhu, have selected black-coated pebbles as heat storage material to develop a mixed-mode solar crop dryer. They have noticed that the black-coated pebbles-which enhance energy absorption-help to reduce the sudden fall of the dryer cabin temperature during late drying hours and increase the operating time, thereby decreasing the relative air humidity and increasing the water absorption capacity of air. Thin films find various applications due to their advantages over other bulk materials, and find application in micro- and nano-electronics. High quality thin films exhibit a variety of optical, magnetic and electrical properties, and are generally used to improve surface properties such as transmission, hardness, abrasion resistance, absorption, etc. of the material surfaces. The use of thin films to enhance the physical and chemical properties of materials is omnipresent in today's world. In the last paper, "Simulation of Particle Growth in Thin Films", the author, Rahul Basu, has applied simulation using WOLFRAM, and equations of heat and mass transfer are used to obtain a quasi-steady state solution result, where the growth is stabilized until the desired size and distribution is arrived at. The results reveal that the spherical melting model-with a typical pitch of 150 U-is much more stable and travels faster than cylindrical model.

S V Srirama Rao
Consulting Editor

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Article   Price (₹) Buy
Fabrication and Analysis of Mechanical Properties of AlSiCp MMC Using Stir Casting Furnace
50
Optimization of Grinding Environment for Surface Grinding of Low Alloy Steel Using Analytic Hierarchy Process and Artificial Neural Network
50
Quantifying Bypass Factor Variability of a Cooling Coil in an Air-Conditioning System
50
Design and Development of a Cost-Effective Mixed Mode Solar Crop Dryer with Black-Coated Pebbles
50
Simulation of Particle Growth in Thin Films
50
     
Contents : (Feb' 2023)

Fabrication and Analysis of Mechanical Properties of AlSiCp MMC Using Stir Casting Furnace
Mahesh R Jadhav, Krishnakumar D Joshi, Pramod V Mulik, Prashant J Patil and Gautam S Kamble

AlSiCp Metal Matrix Composites (AlSiCp MMC) possess a variety of desired mechanical properties such as high strength-to-weight ratio, rigidity modulus, resistance to wear, corrosion and thermal shock. Due to this, it finds application in aerospace and automotive sector. Preparation of such composites is difficult, yet there are several methods to do it. One of them is stir casting, which is not only easy but also inexpensive. Being a high-demand material in aerospace industry, fabrication of AlSiCp MMC with Al2024 as base material and silicon carbide powder as reinforcement is chosen for the study. An attempt has been made to develop the aforementioned composite in three variants with weight fraction of 3, 5 and 7 percent of silicon carbide. Experimentations reveal that the hardness increased nearly by 30% with respect to base material. Microstructural study by Scanning Electron Microscope (SEM) shows the uniform distribution of the reinforcement, especially in composite with 5% reinforcement.


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Optimization of Grinding Environment for Surface Grinding of Low Alloy Steel Using Analytic Hierarchy Process and Artificial Neural Network
Pritam Chakraborty, Kingshuk Kundu and Sirsendu Mahata

Grinding is a widely used process for semi-finishing and finishing of various mechanical components to provide the desired size and accuracy of the product. Grinding wheel is composed of abrasive particles held together firmly in a bond material. The abrasive particles remove material from the workpiece when the grinding wheel is rotated at a high speed with a particular infeed. As a result, extremely high temperature is generated, which produces numerous adverse effects in the grinding performance. To reduce such thermal problems, cutting fluid or coolant is used. In this paper, initially, Analytic Hierarchy Process (AHP) is used for optimization of the grinding performance while grinding under dry and wet environments using three different coolant concentrations (1:80, 1:50 and 1:20) at 30 um infeed. AHP results show that 1:20 coolant concentration provides the best environment for grinding among the four alternatives in this case. Experimental data are used for Artificial Neural Network (ANN) in MATLAB as input and target data to predict outputs of different coolant concentrations which are not performed experimentally. The output data so obtained are finally used for decision making using AHP, where 1:30 coolant concentration is found to be the optimal coolant concentration. It is also found that the directionality of order of the performance of the coolant with three different concentrations used in actual experiments has remained unchanged in AHP done with 11 alternatives.


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Quantifying Bypass Factor Variability of a Cooling Coil in an Air-Conditioning System
Swastika Talukder, Spandan Samanta, Manaswita Karmakar, Priyanshu Roy and Sanchayan Mukherjee

A cooling coil is an integral part of an air-conditioning system. Chilled fluid flows through the coil and the incoming air gets cooled and dehumidified as it comes in contact with the coil. However, a portion of the incoming air bypasses the coil and that, in turn, results in the final psychometric condition of the air. In this paper, experiments are performed to quantify the cooling coil performance under changing conditions. Change in weather plays a significant role in influencing the performance of the coil. The effect of the change in inlet opening is also important. A thorough investigation through regular experimentation is done to measure the variability in performance. A multivariate nonlinear regression analysis is done to see the relation of the coil performance to the input variables. The results indicate an ascending trend of bypass factor with a gradual rise in the air temperature at different inlet openings. Besides, the dependence of the coil performance on moist air properties, e.g., relative humidity, is also analyzed. Moreover, higher values of air velocity uplift the bypass factor, indicating lesser capability of cooling.


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Design and Development of a Cost-Effective Mixed Mode Solar Crop Dryer with Black-Coated Pebbles
Prem Kumar S, Krishnappa G B and D Madhu

The paper develops a Mixed Mode Solar Crop Dryer (MMSCD) using black-coated pebbles. The experiments were conducted in Ujire, Karnataka, India. Potato slices were used for test sample with an air speed of 4 m/s. Open Sun Drying (OSD) was used and the working temperature range of MMSCD was 36-64 oC, which is suitable for drying a wide variety of fruits and vegetables like green peas, cauliflower, chillies, apples, sweet potatoes and grapes. The dryer was able to provide hot air from 9:00 to 19:00 hours in a day. The overall maximum efficiency of the dryer was 56%. To reduce the moisture content from initial (75%) to storable level (below 10%), MMSCD took 6 h. However, 24 h (3 days of sunshine) were taken under OSD to attain the safe moisture content.


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Simulation of Particle Growth in Thin Films
Rahul Basu

The nucleation of particles in a thin substrate is of importance in many areas of deposition technology. Disperse particles require tuning of parameters to avoid continuous growth and agglomerating. Thin film nucleation can be modeled with spherical or cylindrical particle morphology. Heat transfer coefficients and the "under cooling" or thermal driving force depend on the boundary and initial conditions. A stable moving interface can be expressed as a function of time and radius and hence the radial growth can be expressed as a power of time and other parameters. A simulation using Wolfram with the equations of heat and mass transfer is used to obtain a quasi-steady-state solution result, where the growth is stabilized until the desired size and distribution are arrived at. The prediction of this state is important in formation of various structures like in-situ growth for solar cells, memories and integrated circuits.


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Article Price : Rs.50