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The IUP Journal of Structural Engineering :
Failure Analysis of Transmission Line Tower: A Case Study
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Extra high and ultra high voltage transmission lines are widely used by the power industry. Towers are vital components in transmission system and their failure results in power disruption and economic losses. These towers are subjected to heavy loads and undergo larger displacements. The current industry practice for the analysis of towers does not consider the secondary effects of tower displacement which may affect the tower strength. In this paper, 400 kV S/C horizontal configuration tower, which has failed in the field, is modeled and analyzed using NE NASTRAN FE software. The result of nonlinear analysis is compared with the conventional linear static analysis. Both geometric and material nonlinearities are considered in the analysis. The study indicates that nonlinear analysis forces are more in comparison to the conventional linear analysis forces. In this study, the instability present in the system is determined and remedial measures are suggested.

 
 

Overhead transmission lines play an important role in the operation of a reliable electrical power system. Transmission Line (TL) towers are vital components of the lines, and accurate prediction of their failure is very important for the reliability and safety of the transmission system. When failure occurs, direct and indirect losses are high, leaving aside other costs associated with power disruption and litigation. The tower can fail due to the failure of any part or as a consequence of foundation failure. In a number of cases, the tower failure is due to cyclonic storms. Tower failure during construction is one of the common phenomena. The tower body can also fail due to excess tension either during the stringing operation or due to increase in the tension of conductor or earth wire. Stringing accidents also lead to tower failure. There are ways and means to minimize the damage of the tower and bring down the period of nonavailability of transmission line to a greater extent. The question that arises is whether the TL tower can be made failure-proof or not. The answer is definitely `No'. This is because of the fact that every utility has to strike a balance between the economy and reliability. Thus, within a given circle of reliability, it is possible to optimize the design. Stringent tests on the towers increase the reliability and also help in optimizing, but there should be a strong will on the part of the contracting agencies.

A TL tower is a highly indeterminate space structure. In the current analysis, a tower is modeled as a space truss, all its members are assumed to be axially loaded and pin connected at joints. In practice, such assumption can hardly be met. The joints in transmission tower are not hinge joints, and the main members, such as legs, usually retain their continuities at joint which may cause bending moment, torque and shear in member, thus producing additional stresses not accounted for in the space truss analysis. EPRI (1986) compared data from full-scale tests with predicted results using current techniques and concluded that the behavior of transmission towers, under complex loading condition, cannot be consistently predicted using the present techniques. They found that almost 25% of the towers tested failed below the design loads and often at unexpected locations. Furthermore, available test data showed considerable discrepancies between member forces computed from linear elastic truss analysis and the measured values from full-scale tests. It becomes important to predict the actual strength and failure mechanism of such towers with reasonable accuracy for failure scenarios in both static and dynamic regimes. Post-elastic static and nonlinear static analysis of lattice structures may serve to simulate failure scenarios in the existing overhead lines or develop new designs of towers.

 
 

Structural Engineering Journal, Transmission Line Tower, Linear Analysis, Nonlinear Analysis, Finite Element Modeling, Newton-Raphson Method, Linear Static Analysis, Nonlinear Forces, Conventional Linear Analysis Forces, Nonlinear Finite Element Analysis, Beam Elements, NE NASTRAN.