Article Details
  • Published Online:
    January  2026
  • Product Name:
    The IUP Journal of Structural Engineering
  • Product Type:
    Article
  • Product Code:
    IJSE090126
  • DOI:
    10.71329/IUPJSE/2026.19.1.121-133
  • Author Name:
    Subhash V Patankar, Ullas M Paranjape, Dnyaneshver D More, Valmik M Mahajan, and Arti S Patankar
  • Availability:
    YES
  • Subject/Domain:
    Engineering
  • Download Format:
    PDF
  • Pages:
    121-133
Volume 19, Issue 1, January-March 2026
Crushed Sand, Bottom Ash and Grit as Natural Sand Substitutes in Ferrocement Construction
Abstract

The paper explores the potential of bottom ash and grit, along with crushed sand, as replacement for natural river sand in mortar. The materials are evaluated based on grading, water absorption, specific gravity, void content, and bulk density. Experimental validation is carried out using cement-mortar 1:3 with water-to-binder ratio of 0.40, with natural sand replaced by crushed sand and combinations of bottom ash and grit. The performance is assessed in terms of workability and compressive strength. The results demonstrate that natural river sand can be entirely substituted with suitable proportions of bottom ash and grit conforming to grading zone II, without adversely affecting mortar quality. These combinations were best applicable in ferrocement technology where bonding properties of matrix play-a vital role in making thin section without honeycombing. An experimental 500 liter-capacity ferrocement water tank was also prepared using natural river sand and combination of bottom ash, and grit as fine aggregate.

Introduction

Concrete/mortar is economical and most suitable for all types of construction activities.