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The IUP Journal of Mechanical Engineering
Analysis of Flow Through First Stage Pump (FSP) of New Aircraft Fuel Control System Under Various Aircraft Accelerations
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A new aircraft engine along with its fuel control system is under design and development in India. In this paper, the flow through First Stage Pump (FSP) has been studied under various aircraft accelerations. For energy transfer in a rotodynamic machine, Euler's equation has been used to calculate the total head developed considering inviscid fluid. However, the viscous losses in rotor have been incorporated implicitly as 4-5% of the total head developed. The calculated head-discharge characteristics for the FSP have been compared with actual test data to assess if there is any significant change in the characteristics under normal ground conditions. Subsequently, theoretical analysis was carried out to check the fuel flow through FSP under various aircraft accelerations (forces).

 
 

In the Kaveri engine development program of the Government of India, a newly developed fuel control system has been incorporated which has been tested by HAL, Lucknow. But the existing facility in India does not support the full operational testing of the individual components of Aircraft Fuel Control System (AFCS) under various aircraft acceleration conditions. Theoretical analyses were carried out to check the flow distribution through First Stage Pump (FSP) under various aircraft accelerations ( forces).

The FSP is a two stage centrifugal pump consisting of a first stage variable lead inducer and a second stage radial impeller rotating within a volute. A low flow warning switch is also incorporated in the pump. This provides a warning signal in case of reduced main engine gear pump inlet pressure due to FSP failure.

An effort has been made to find out Head (H)-Discharge (Q) characteristics under various aircraft acceleration conditions and to compare the calculated H-Q with the operational test data to check whether there is any significant change in the characteristics.For energy transfer in a rotodynamic machine, Euler's equation expresses the total head developed in the case of an inviscid fluid as the summation of: 1) change in absolute kinetic energy or dynamic head developed due to flow through the rotor; 2) a change in fluid energy due to the movement of the rotating fluid from one radius to another; and 3) change in the static head due to a change in fluid velocity relative to the rotor. For axial flow machines, the main direction of the flow is parallel to the axis of the rotor, and hence the inlet and outlet points of the flow do not vary in their radial locations from the axis of rotation (Som and Biswas, 2002).

 
 

Mechanical Engineering Journal, First Stage Pump, New Aircraft Fuel Control System, AFCS, Kinetic Energy, Aircraft Accelerations, Centrifugal Impeller, Geometric Parameters, Rotodynamic Machines, Kaveri Engine Development Program, Fluid Mechanics, Centrifugal Machines.