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The IUP Journal of Mechanical Engineering
Response Surface Methodology Tool for Predicting Engineering Constants of Glass Fiber Reinforced Composite Angle Lamina
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Glass Fiber Reinforced Polymer (GFRP) composite materials are replacing traditional engineering materials owing to their properties. In the present work, the mechanical constants Ex, Ey, vxy and Gxy of continuous fiber GFRP angle-ply lamina (specially orthotropic lamina) were determined for three different fiber volume fractions using finite element method. A finite element model incorporating the necessary boundary conditions was developed and is solved using the commercially available FEA (ANSYS 11.0) package. The response surface models for longitudinal Young's modulus (Ex), transverse modulus (Ey), major Poisson's ratio (nxy), and in-plane shear modulus (Gxy) have been developed using the data obtained from ANSYS results. The adequacy of the developed model is verified by using coefficient of determination and Analysis of Variance (ANOVA) methods. The research showed acceptable prediction results for the response surface models. The results showed an average accuracy of 0.997 for longitudinal Young's modulus (Ex), 0.984 for transverse modulus (Ey), 0.953 for in-plane shear modulus (Gxy) and 0.998 for major Poisson' ratio (nxy).

 
 

A composite is a material system consisting of two or more phases on a macroscopic scale, whose mechanical performance and properties are designed to be superior to those of the constituent materials acting independently. One of the phases is discontinuous, stiffer, and stronger and is called reinforcement. And the less stiff and weaker phase is continuous and is called matrix. The low density, high strength, high stiffness-to-weight ratio, excellent durability and design flexibility of fiber reinforced composite materials are the primary reasons for their extended use. The properties of fiber reinforced plastics can be controlled by the appropriate selection of the substrata parameters such as fiber orientation, volume fraction, fiber spacing and layer sequence. The required directional properties can be achieved in the case of fiber reinforced composites by properly selecting fiber orientation, fiber volume fraction, fiber spacing, and fiber distribution in the matrix and layer sequence. As a result of this, the designer can have a tailor-made material with the desired properties. Such a material design reduces the weight and improves the performance of the composite. For example, the carbon-carbon composites are strong in the direction of the fiber reinforcement but weak in other directions. A great number of micromechanical models have been proposed in literature (McCullough, 1990; Halpin, 1992; Sun and Vaidya, 1996; and Zheng, 2001) for predicting various mechanical properties of composite materials. Several other models have been proposed such as numerical homogenization by Sun and Vaidya (1996) and Pericles et al. (1997), and E Finite Element modeling by Sreeramamurthy (1991). In this paper, the finite element method and response surface model have been adopted for predicting the engineering constants of Glass Fiber Reinforced Polymer (GFRP) angle lamina. The typical properties of composite material were taken from the literature (Issac and Ori, 1994). The aim of the research was to study and develop the mathematical model equations for predicting engineering constants of GFRP angle lamina for different fiber angle and fiber volume fractions using Response Surface Methodology (RSM). The adequacy of the developed model is verified by using coefficient of determination and Analysis of Variance (ANOVA) method. Based on experimental results, contours were plotted by using MINITAB-14 statistical software. The effects of fiber angle and fiber volume fraction were studied through response surface model. This model is of great importance due to its ability to predict. Engineering constants of GFRP angle lamina for different fiber angles and fiber volume fractions were determined. The properties of a composite material can be controlled by the appropriate selection of the substrata parameters such as fiber orientation, volume fraction, fiber spacing, and layer sequence. The elastic constants of fiber reinforced composites with various types of constituents were determined by Hashin and Rosen (1964), Hashin (1965), Whitney (1967), and Chen and Cheng (1970). Takashi et al. (1977) experimentally obtained all the independent elastic moduli of unidirectional carbon-epoxy composites with the tensile and tensional tests of co-axis and off-axis specimens. Gorji and Mirzadeh (1989) predicted thermo-elastic properties in unidirectional composites. Expressions for E1 and G12 were derived using the theory of elasticity approach of Hyer (1998). Kwak (2005) applied Taguchi and RSMs for geometric error in the surface grinding process.

 
 

Mechanical Engineering Journal, Surface Methodology Tool, Glass Fiber Reinforced Polymer, Response Surface Methodology, Micromechanical Models, Finite Element Modeling, Statistical Techniques, Mathematical Techniques, Transverse Youngs Modulus, Longitudinal Youngs modulus.